Wednesday, January 9, 2013

Foam is Expensive... Here's my Secret

I recently added a brag post to Ana White's Website and I made me realize that I need to share my upholstery foam secret.

When I was building my upholstered benches for the boutique I knew I wanted thick, dense foam for the cousions. The problem with that is I was going to resell the benches so I really needed to keep my costs down so I could make a profit. All of a sudden a light bulb clicked on in my head. Crib mattresses!


  I happened to have two, all-foam, sealed in the plastic crib mattresses sitting in my guest room. I stripped the plastic and liners off and checked them out. It was perfect! 5 inches thick, super dense foam. 





In actuality, it's not really foam. Its more like a really dense batting, which actually holds up better to use than foam. It's perfect for seat cushions.



I cut mine just like any other kind of foam, with an electric knife.


 My knife is like 30 years old and smells weird when it turns on, but it works like a champ and cost me $4 from a thrift store.
*Another cool foam secret (this one taught to me from the husband): to smooth and shape foam, use angle grinder with a sanding disk on it. 

The pros:

* It's cheap. If you are doing a DIY project you can use a "Used" mattress you have laying around, or even one you find on craigslist. Most of them are sealed in a plastic wrapper, so totally hygenic. I've seen some listed on craigslist for as little as $5 before. If you are planning on reselling the item, or don't have a used mattress available, new foam crib mattresses are still WAY cheaper than 5 inch High Density Foam. Wal-mart sells this one for $39.

* It holds up REALLY well.

* Large enough for most projects.


The cons:

* Limited size (Standard crib mattresses are 52in x 27.8in)

*Harder to cut

*It has to be ALL foam. Coils or springs wont work unless you are using the full sized mattress. 





I've used crib mattresses for a few projects now, and have every plan on using them again


Thursday, January 3, 2013

Oak Desk Re-do: Part 2 & Reveal!


Here's the rest of the story... FINALLY! This week was a little busier than I thought it was going to be, but never the less, I got this puppy done. In case you forgot what it looked like before HERE is the before.

While I was striping my top (that sounds bad) I went ahead and gave the rest of the body a good sanding. I wasn't concerned with striping the finish off since I knew I was going to paint, and because when I wanted a little bleed through for the look I was going with. I was really just focusing on getting all the loose, flaking bits off. 



Now I got to the fun part. Anyone who has brought a baby boy home from the hospital knows why I have a big ole tub of petroleum jelly under my sink. I've seen ladies distress with Vasaline several times and since I was going for a chippy look on this desk I decided to give it a shot.


I didn't go too crazy with it since this was my first time using it. Just a little around the edges, where you would see natural wear. Not to get on my soap box, but this makes me think of all the furniture painters out there that want something to look old, so the just scrape half the paint off in oh-too-perfect patterns. Paint typically doesn't wear off from the middle of a recessed panel. You know what I'm saying? I just think the whole goal of distressing is to make something look like it got that way all by itself. ... But I digress.


Since a piece of one of the drawer faces met a tragic end, I had to fabricate two new matching ones. Too bad a don't have a table saw...Oh wait! Yes, I do. I have such a thoughtful husband. He bought me this awesome table saw for Christmas! "I bet you wouldn't be interested in this old second-hand job I've got would you?"


I cut my pieces down to size with my new saw. I needed to sand the edges down a little before using the router on them. Sand before router you say? Why? See this little edge where the blade didn't cut so cleanly? If I left that edge, the router would track right over it and cut it into the top as well.


So a little sanding never killed me... yet.


I may do a tutorial on my routeing technique down the road. I came up with a pretty clever way to rout out the trough detail on these faces. Nothing super fancy, but to me they looked similar enough to the original faces.

While I was measuring, I went ahead and drilled a small hole for the knob too. I struggle getting it centered once the face is attached.


Here's the paint I used. Yes, spray paint. I had a couple of very good reasons why I went with spray paint. First, since I was using the Vasalene I didn't want to brush over it, contaminating my brush, other areas of the piece, and possibly my unused paint. Secondly, I knew I wanted to paint some the the underside of the desk and painting with a brush upside down should be illegal. Do I use spray paint very often? No. Would I ever use it on a horizontal surface (like a table top)? No. But all spray paint is, is oil-based enamel  and as long as you get a decent brand, it's actually quite durable.


When I sprayed the paint over the Vasaline crazy stuff started to happen



If this were my first rodeo I might get a little freaked out. It was splotchy and wanting to drip. That's my only complaint about this method. If you're not careful and spray the paint on too heavy over the Vasaline, it will just run off, creating drips. Fortunately, I pretty much kept my Vasaline to the edges, so any drips were on the edges and easily wiped off.

The second coat took care of the splotchy-ness. I will definately be using this method to distress again! Not only did I get paint resistance (areas where the paint doesn't stick and so easily sands off and chips), but where I very lightly applied the Vasaline, it created almost a alligator skin, blistered, look. Very cool and very authentic to old paint.


Next came the sanding. I busted out the good ole 60 grit since I really wanted to remove some paint. The Vasaline made that job really easy.



Next came the glaze. I always custom mix my glaze. You can buy pre-mixed glaze, which is really nice for continuity on multiple items, but I like the freedom I get from mixing my own. That way I can control my color saturation and tweak with tones better. I usually use a mix of univeral tint and plain ole acrylic craft paint.  You don't want too much paint in the mix otherwise it becomes too opaque.More on glaze some other time. This time it was about 10% Raw Umber tint and 10% black paint to the glaze.


After 2 coats of Polyacrylic and drying time the body was done. I had to do a little modifying to get the drawers to fit onto the new faces. The old ones had been rabbeted in, so I had to cut off the old tongues.


Using the greatest too ever (a.k.a. Kreg Jig), I added some pocket holes to the drawer boxes.


Drawer faces then were screwed to the boxes. It went pretty fast thanks to the pocket holes.


On went the top, using the previous screws and holes.


And ta-da! There she is.


I really like the way this one came out. I love the unique lines of the apron. I pretty proud of the drawer faces too.



I stuck with the original hardware for the center drawer, but since the other two were broken anyways, I switched to antique brass knobs. Remember how I said I wanted this to look "antique-y"? Well, the brass adds to that I think. I think brass gets an unfair reputation these days. Plus, from what I'm seeing from magazines and such, it looks like brass is making a slight comeback. At least the cool, old world looking finished kind. I think we've all been scared from the shiny fake brass of the 80's and 90's.


I'm digging the subtle chippy-ness and the exposed grain.


From this angle you can see the slight shadowing on the corners of the top.



Wouldn't she look great as a console table in the entry? Or maybe as a desk in the guestroom? The couple I bought it from was originally using it as a TV stand in there bedroom.


SOLD


Wednesday, January 2, 2013

Rope Trim Console Table

I was going through some of my furniture photos and I realized that I never posted any photos of my Rope Trim Console Table. This was one of my favorite builds! It went together like a dream and I LOVED the finish. I built it like 3 days before the Blitzen's Boutique, so I was so crazy I hardly snapped any photos. I took a couple with my phone as we were setting up, and unfortunately wasn't able to get any step-by-step photos.




This is fairly similar to what I'm doing with the Oak Desk re-do. The desk is a little more rustic though. On this table a used a light turquoise, glazed with a light brown and no distressing for the base. The top came out beautifully! A medium chestnut color sealed in my favorite Minwax satin Polyacrylic. 



This guy sold pretty quickly at the boutique, but I can replicate it pretty easily and even change colors. Email me if you're interested in a custom order. efmolly123@yahoo.com

Sunday, December 30, 2012

Oak Desk Re-do: part 1

To see the finished product, check out Oak Desk Re-do: part 2

While I was out scoring this a-maze-zing dresser set last week I came upon this little oak desk. Its solid wood and very unique. I love the different sized drawers. The owners made me an offer I can't refuse so on top of the trailer she went. The husband and I were actually out on a date for our 5th anniversary and you should have seen he and I trying to squeeze everything on top of a small trailer and my even smaller car... but that's a story for another day.



 I ended up not being able to fit the desk in with the rest of the pieces, so the boys and I took a trip the following morning to go get it. I was so proud of myself, getting it lifted up and tied down on the trailer all alone. I did have one small disappointment when I got home though. I noticed when I bought the desk the two outer drawer faces were cracked and broken, but nothing some strong glue and some clamps wouldn't fix. On my way home I took a peak to see how my cargo was traveling and I discovered one third of one of the drawer faces had cracked through and fallen off somewhere along the road. As I'm writing this I'm still super bummed. That meant 2 more hours of work and a lot more effort to construct two new drawer faces. Oh well, It's still a fairly basic project. 



It was that early 80's, speckley oak, so of course that was going to go. Plus, you can kinda see in the photos the finish was cracked and peeling all over it. The nice part about all that is though, it's easy to remove.




This was the perfect opportunity to bust out one of my new Christmas toys. I just have to say, I don't know how I lived without a belt sander before. The little palm sanders just don't cut it for some jobs
 I've been wanting a more serious sander for a while, and now I have one thanks to my always-helpful father-in-law.



So off the top stain went (Man I love that sander!). Unfortunately it involved hand-sanding (ugh), but it went pretty fast. First 60 grit, then 150, ending with 220. The top came out nice and smooth.While sanding the top, I realized it was just screwed on, so off it went too.


I rubbed in 2 coats of oil-based Minwax stain. I mixed what I had of hand. I think it something like 1/2 Golden Oak, 1/2 Special Walnut. Of course that was pretty yellow, so I added two coats of Classic Grey to help tone it. In my opinion, Classic Grey has a blue tint to it, so I knew it would help take out some of the brassy color.

(pardon the crappy lighting. It was well past sunset by this point)

Definitely better, but I wanted something more "antique", less "vintage". I added a chocolate glaze, wiped off and let dry. I then mixed a black glaze, brushed all over and wiped the majority off, making sure to leave some shadowing in the crevasses. Since I was going for an old look I then took my brush with a small amount of glaze and feathered it on the corners and edges, darkening them slightly more.



Topped it off with two coats of Polyacrylic in satin (my favorite sealer) and my desk top is now done.





Thursday, December 20, 2012

Changes coming soon!


I don't know what's up with the chandelier picture... I just wanted a pretty picture for my post. 

For the last couple months I have used this blog mostly to showcase and sell my furniture. Since the boutique season is over and the craziness is winding down, I want to start transitioning towards what I always wanted- A DIY furniture blog. Now that I've got a fancy-pants camera, I'm going to start photo-documenting my projects and offering tutorials. Although a have the camera, I'm not quite sure I have the photog skills yet... so bear with me :) . Please join (there's a little button on the right) and feel free to request any projects you would like to see!